EXHAUST GAS TEMPERATURE SENSOR (for DPF) > REMOVAL

for Preparation Click here



1. REMOVE ENGINE UNDER COVER


A204147
  1. Remove the 4 bolts, 4 clips and the engine under cover.



2. REMOVE NO. 2 EXHAUST GAS TEMPERATURE SENSOR


    A199620
  1. Disconnect the No. 2 exhaust gas temperature sensor connector and disengage the harness clamp.



    A199621
  1. Disengage the harness clamp.

  1. Using a union nut wrench (14 mm), remove the No. 2 exhaust gas temperature sensor.



3. REMOVE EXHAUST PIPE (w/ Combustion Type Power Heater)
  1. Remove the exhaust pipe (Click here).



4. REMOVE FRONT WIPER MOTOR AND LINK
  1. Remove the front wiper motor and link (Click here).



5. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (w/ Air Conditioning System)


6. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    A201619E01
  1. Disconnect the connector and 2 wire harness clamps.
    Text in Illustration 
    *1
    Wire harness clamp
    *2
    Clamp

  1. Loosen the hose clamp and separate the air cleaner hose.

  1. Disengage the 2 clamps and 2 claws and remove the air cleaner cap.



7. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY


    A201622
  1. Remove the air cleaner filter element.



8. REMOVE AIR CLEANER CASE SUB-ASSEMBLY


    A201623
  1. Remove the 3 bolts and the air cleaner case.



9. REMOVE AIR CLEANER HOSE ASSEMBLY


A198360
  1. Remove the air cleaner hose.



10. REMOVE ENGINE COVER ASSEMBLY


    A202475
  1. Disengage the 3 claws and remove the engine cover.



11. REMOVE AIR FUEL RATIO SENSOR


    A202191
  1. Disconnect the union to connector tube hose.

  1. Disconnect the air fuel ratio sensor connector.

  1. Disengage the 3 wire harness clamps and separate the air fuel ratio sensor wire harness.



    A202192E01
  1. Using SST, remove the air fuel ratio sensor.

    SST
    09224-00010  



12. REMOVE NO. 2 TURBO INSULATOR


    A202960
  1. Remove the bolt, nut and No. 2 turbo insulator.



13. REMOVE OIL LEVEL DIPSTICK GUIDE


    A199634
  1. Remove the bolt, disengage the harness clamp and separate the wire harness.

  1. Remove the 2 bolts and the oil level dipstick guide.

  1. Remove the O-ring from the oil level dipstick guide.



14. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY (w/ Air Conditioning System)


I104977
  1. Remove the bolt and disconnect the discharge hose from the compressor.

  1. Remove the O-ring from the discharge hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent the entry of moisture and foreign matter.



15. DISCONNECT SUCTION HOSE SUB-ASSEMBLY (w/ Air Conditioning System)


I104978
  1. Remove the bolt and disconnect the suction hose from the compressor.

  1. Remove the O-ring from the suction hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent the entry of moisture and foreign matter.



16. REMOVE FRONT WHEEL RH


17. SEPARATE TIE ROD END SUB-ASSEMBLY RH


C193211
  1. Remove the cotter pin and castle nut.



    C196109E01
  1. Install SST (spacer B) to the threaded section of the tie rod end.

    SST
    09960-20010   (09961-02060)

    NOTICE:
    Make sure the upper ends of the threaded section of the tie rod end and SST (spacer B) are aligned.



  1. Using SST, separate the tie rod end from the front axle assembly.


    C196110E01

    Text in Illustration 
    *1
    Place the wrench here
    SST
    09960-20010   (09961-02010)

    NOTICE:
    1. Make sure to tie the string of SST to the vehicle to prevent SST from dropping.
    2. Install SST so that A and B are parallel.
    3. Be sure to place the wrench on the part indicated in the illustration.
    4. Do not damage the ball joint dust cover.
    5. Do not damage the front disc brake dust cover.



18. REMOVE TAIL EXHAUST PIPE ASSEMBLY


    A199622E01
  1. Disconnect the 2 air hoses.
    *1
    No. 7 Air hose
    *2
    No. 8 Air hose



    A199623
  1. Remove the 2 bolts and 2 compression springs.



    A199625
  1. Remove the 3 No. 4 exhaust pipe supports and remove the tail exhaust pipe assembly.



19. REMOVE NO. 2 MANIFOLD SUPPORT BRACKET


    A202964
  1. Remove the bolt, nut and No. 2 manifold support bracket.



20. REMOVE MANIFOLD SUPPORT BRACKET


    A202963
  1. Remove the 2 bolts, nut and manifold support bracket.



21. REMOVE NO. 1 AIR HOSE


    A202961
  1. Loosen the 2 hose clamps and remove the No. 1 air hose.



22. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    A202962
  1. Disconnect the connector and disengage the harness clamp.



    A202965
  1. Remove the nut and stud bolt.



    A202966
  1. Remove the 3 nuts and exhaust manifold converter.

  1. Remove the gasket from the turbocharger.



23. REMOVE EXHAUST GAS TEMPERATURE SENSOR


    A202967
  1. Using a union nut wrench (14 mm), remove the exhaust gas temperature sensor.